Automax SuperNova Series

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Pneumatic Rack & Pinion Actuators

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Automax SuperNova Series

MAIN FEATURES

● Aluminium alloy body internally and externally hard anodized to MIL standards.

● End caps oven-treated with ultra-thick polyurethane paint.

● Reversible action and modification of spring set without any special equipment while on site.

● Piston guide bearings with wide contact surfaces, increase efficiency and cycle life.

● Independent open and closed adjustment (standard across the whole range illustrated) is indispensable where different valve sealing systems are involved.

● Standard working temperatures: from -30°C to +80°C.

● The special construction design also allows for operation with non-lubricated air.

● Valve and accessory connections according to the latest international standards:

A ISO 5211or DIN 3337 for valve connection;

B NAMUR for solenoid valve connection;

C NAMUR for limit switch, positioner and other accessories.

The S SeriesSuperNova pneumatic actuator is the latest development of the previous version, which won worldwide praise for its reliability, versatilityand safety.

Rugged yet compact construction combined with new technical solutions make this product extremely reliable in the severest of operating conditions. Furthermore, an entire range of

accessories manufactured by Automax enable users to rely on a single partner for all their valve automation system components.

1 Replaceable top and bottom pinion bearings designed to withstand the toughest working conditions. The materials used ensure optimum operating conditions between the pinion and body.

2 Steel pinion with a special gaseous nitride surface treatment affording higher resistance to corrosion than traditional coating methods.

3 Independent mechanical adjustable travel-stops to allow regulation of open and closed position. Continuous 0-90°

regulation available on request.

4 Concentric springs; a solution of proven reliability we have used for over 10 years, eliminating the need to hold spares.

5 Stainless steel fastenings throughout, for long-term corrosion resistance.

Spring Return Version

1

2

3

4

5

A B C

5 1 C

3 B

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Spring Configurations

Spring markings: #1 Spring = 1 colour code dot

#2 Spring = 2 colour code dots

#3 Spring = 3 colour code dots MODEL 50 SPRING CHART

Spring Combination Standard

Spring Set # 1 Spring # 2 Spring # 3 Spring Configurations (inner) (low rate outer) (high rate outer) (air supply)

04 1 1

05 2 3 Bar

06 2 1 4 Bar

07 1 2 5 Bar

08 2 2 5.5 Bar

09 2 2

MODEL 63-200 SPRING CHART

Spring Combination Standard

Spring Set # 1 Spring # 2 Spring # 3 Spring Configurations (inner) (low rate outer) (high rate outer) (air supply)

04 2

05 1 1 3 Bar

06 2

07 1 2 4 Bar

08 2 2 5 Bar

09 1 1 2

10 2 2 5.5 Bar

11 1 2 2

12 2 2 2

The product range includes the following options:

● Working temperatures from -50°C to +150°C

● Stainless steel pinion

● Body with dual mounting ISO connections

● Star-shaped pinion drive

● Rotation up to 250°

(technical and dimension data available on request)

● Pinion anti ejection device

2 1 A

Double Acting Version

4

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Torque Outputs (Nm) - Spring Return Actuator (50 - 200)

NOTES:

_ _ = Spring Set Number = Spring / Air Torque Balanced

Springs Air Supply Pressure (Bar)

Model / Bore Spring Spring Torque 2.5 3 4 5 5.5 6 7

Set Start End Start End Start End Start End Start End Start End Start End Start End

S050S _ _ 04 5 3 4 2 6 4

05 6 4 5 3 8 6

06 7 5 7 5 10 8

07 8 6 6 4 9 7 11 8

08 10 7 8 4 10 6 11 7

09 12 8 8 4 10 5 13 8

S063S _ _ 05 10 6 8 4 11 7

06 12 8 9 5 15 11

07 13 9 8 3 14 9 19 15

08 15 10 12 7 18 13 21 16

10 19 13 15 9 18 12 21 14

12 23 15 19 11 24 16

S085S _ _ 05 20 13 16 9 22 15

06 24 16 19 11 31 23

07 28 19 16 7 28 19 40 31

08 32 21 26 14 38 26 44 32

10 40 27 32 18 38 24 44 30

12 48 32 38 22 50 34

S100S _ _ 05 37 25 29 17 40 28

06 44 29 35 20 57 42

07 51 34 30 12 52 34 74 56

08 59 39 47 27 69 49 80 60

10 74 49 59 33 70 44 81 55

12 88 59 71 40 93 62

S115S _ _ 05 61 40 49 28 67 46

06 73 49 59 33 96 70

07 85 57 50 21 87 57 124 94

08 97 65 79 49 115 81 134 100

10 121 81 98 56 117 74 135 93

12 146 97 118 66 154 103

S125S _ _ 05 86 57 70 40 96 66

06 103 69 84 48 136 100

07 120 80 72 30 124 82 176 134

08 138 92 112 63 164 115 190 141

10 172 115 139 80 165 106 191 132

12 207 138 167 95 219 147

S150S _ _ 05 155 103 126 71 173 118

06 186 124 151 86 244 179

07 217 145 129 53 222 147 316 240

08 248 165 201 114 295 208 342 254

10 310 207 251 143 297 189 344 236

12 372 248 301 171 395 265

S175S _ _ 05 235 152 189 102 259 172

06 285 181 228 119 368 259

07 328 214 194 74 333 214 473 353

08 378 243 303 161 442 301 512 370

10 471 305 377 203 447 273 517 342

12 563 367 452 246 591 385

S200S _ _ 05 331 200 269 152 368 252

06 397 264 322 183 522 382

07 464 309 275 112 475 312 675 512

08 529 353 429 244 628 444 728 543

10 662 441 536 304 636 404 736 504

12 794 529 643 365 843 565

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Automax SuperNova Series

Torque Outputs (Nm) - Double Acting Actuator

The diagrams below show typical torque curves for rack & pinion actuators.

As seen in the graph, the double acting actuatorhas constant torque over the whole travel, so that all that needs to be known for sizing is the maximum static torque required by the valve, which is multiplied by a safety coefficient (usually between 25% and 50% depending on the type of valve). The value thus obtained is then compared with the figures in the minimum air pressure column in the torque table. Having found the same or nearest value (in excess), the suitable model can be read off the column to the left.

The spring returnactuator, on the other hand, has four torques: spring break, pneumatic break (usually the same) pneumatic end and spring end (usually the same). Choice of actuator here depends on various factors (valve type, normally open or closed) and the method is usually the same as that of double acting models, except that the value must be compared with the lower of spring and pneumatic end. The value of the springs can in any case be modified to adapt the actuator’s torque to the value required by the valve.

DOUBLE ACTING

% 20 40 60 80 100

0˚ 45˚ 90˚

Torque % AIR

SPRING RETURN

% 20 40 60 80 100

0˚ 45˚ 90˚

Torque %

AIR SPRINGS

Air Supply Pressure (Bar) Model / Bore

2.5 3 4 5 5.5 6 7 8

S050D 8 9 13 16 17 19 22 25

S063D 15 18 24 29 32 35 41 47

S085D 31 37 49 61 67 73 86 98

S100D 56 68 90 113 124 135 158 180

S115D 94 112 150 187 206 225 262 300

S125D 133 160 213 266 292 319 372 425

S150D 239 287 383 478 526 574 670 765

S175D 375 428 570 713 784 856 998 1141

S200D 511 613 817 1021 1123 1225 1430 1634

SN250DA 1058 1270 1693 2116 2328 2539 2962 3386

SN300DA 1564 1877 2502 3128 3441 3754 4379 5005

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Torque Outputs (Nm) - Spring Return Actuator (250 - 300)

Springs Air Supply Pressure (Bar)

Model / Bore Spring Spring Torque 2.5 3 4 5 5.5 6 7

Qty. Start End Start End Start End Start End Start End Start End Start End Start End

SN250SR 05 620 268 753 384

06 744 322 697 254 904 461

07 868 383 840 331 1254 745

08 991 445 1189 615

09 1115 510 1121 485

10 1239 576 1465 769

11 1363 645 1393 638 1600 845

12 1487 716 1319 508 1526 715 1733 922 2147 1336

SN250SR 05 1043 446 1062 435 1368 741

06 1252 535 1274 522

07 1460 636 1780 914

08 1669 740 1671 695

09 1878 848 2170 1088

10 2086 958 2055 869 2361 1175

11 2295 1072 2241 956 2547 1262

12 2504 1189 2423 1043 3035 1655

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Parts & Materials List 50 - 200

Quantity

Item Description Standard Materials

D.A. S.R.

1 Body Hard Anodised Aluminium 1 1

2 Left Piston Die Cast Aluminium 1 1

2a Right Piston Die Cast Aluminium 1 1

3 Pinion Nitride Coated Steel 1 1

4 * Pinion Washer Nylon 1 1

4a * Steel Pinion Washer Stainless Steel 1 1

5 * Pinion Snap Ring Steel / Plated 1 1

6 * Upper Pinion O-Ring Nitrile Rubber 1 1

7 * Lower Pinion O-Ring Nitrile Rubber 1 1

8 * Piston & End Cap O-Ring Nitrile Rubber 4 4

9 Inward Travel Stop Bolt Stainless Steel 1 1

10 Inward Travel Retaining Nut Stainless Steel 1 1

11 Inward Travel Spring Stainless / Plated 1 1

12 * Piston Guide Nylon & Molybdenum Disulfide 2 2

13 * Piston Guide Band Nylon & Molybdenum Disulfide 2 2

14 Stop Bolt Retaining Nut Stainless Steel 2 2

15 Stop Bolt Washer Stainless Steel 2 2

16 * Stop Bolt O-Ring Nitrile Rubber 2 2

17 Stop Bolt Stainless Steel 1 1

18 Right End Cap Die Cast Aluminium / Electrostatic Poly 1 1

19 Left End Cap Die Cast Aluminium / Electrostatic Poly 1 1

20 * End Cap Supply O-Ring Nitrile Rubber 2 2

21 End Cap Screw Stainless Steel 8 8

22 Anti-Ejection Device (Optional) Nylon 2 2

23 Outer Spring Spring Steel Coated - 2 max.

24 Middle Spring Spring Steel Coated - 2 max.

25 Inner Spring Spring Steel Coated - 2 max.

26 * Top Pinion Bearing Hard Anodised Aluminium 1 1

27 * Bottom Pinion Bearing PEEK 1 1

28 * Top Bearing O-Ring Nitrile Rubber 1 1

15 16 21

14

19

8 20

10 9 13 8 11 2

25

24

23

26 6

3

27 7

1

2a 12

20 5

4a 4 28

12

18 17

16 15 14 21

8 13 8

22

22 24 23

25

* Parts Included in Seal Repair Kit

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Automax SuperNova Series

Parts & Materials List 250 - 300

Quantity

Item Description Standard Materials

D.A. S.R.

1 Body Hard Anodised Aluminium 1 1

2 Piston Aluminium w / PTFE insert 2 2

3 Pinion Nickel Plated Steel 1 1

4 * Pinion Washer Nylon 1 1

5 * Pinion Snap Ring Steel / Plated 1 1

6 * Upper Pinion O-Ring Nitrile Rubber 1 1

7 * Lower Pinion O-Ring Nitrile Rubber 1 1

8 * Piston & End Cap O-Ring Nitrile Rubber 4 4

9 Stop Bolt Retaining Nut Stainless Steel 2 2

10 * Stop Bolt Washer Stainless Steel 2 2

11 Stop Bolt O-Ring Nitrile Rubber 2 2

12 Stop Bolt Steel / Plated 1 1

13 End Cap Aluminium / Electrostatic Poly 2 2

16 * Base O-Ring Nitrile Rubber 2 2

17 Supply Base Aluminium / Adodised 1 1

18 Supply Base Screw Stainless Steel 4 4

19 Adaptor Plate Screw Stainless Steel 4 4

20 Adaptor Plate Aluminium Adodised 1 1

21 Washer Stainless Steel 8 8

22 Washer Stainless Steel 8 8

23 Spring Cartridge Steel / Plated 0 12 max.

1 5 4

2

3 6

8

7

9

10 11 12

13

15 14

16

17

18

19 20

22 21

23 13

8 2

9 10 11

12

* Parts Included in Seal Repair Kit

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Dimensions 50 - 200 (mm)

ISO 5211 Mounting Centering Mounting Overall Dimensions Weight (Kg) Volume (cm³) Model

ISO ØA B (optional) C D E F G ØH ØL M N P Q R S T U D S CW CCW

050 F04 42 M5x8.5 30 x 2 12 11 10 10 20 11.9 12 170 29 40 65 69 25.5G1/8" 80 1.2 1.4 134 88 063 F05 50 M6x10 35 x 3 16 14 10 10 20 11.9 14 202 35.5 45 81 80.5 32 G1/8" 80 1.7 2 260 163 085 F07 70 M8x13 55 x 3 20 17 14 14 20 17.5 18 250 47.5 57 105.5 104.540.5G1/8" 80 3.4 4.2 550 327 100 F07 70 M8x13 55 x 3 20 17 14 14 20 19.5 25 296 55 63 122 118 44 G1/4" 80 5.2 6.6 910 622 115 F10 102 M10x16 70 x 3 25 22 20 20 30 28 32 342 62.5 74 134.5 136.546.5G1/4"130 8 10.2 1530 1060 125 F10 102 M10x16 70 x 3 25 22 20 20 30 28 40 402 68 78 147 146 51 G1/4"130 11.5 13.7 2090 1470 150 F12 125 M12x19 85 x 3 29 27 36 22.5 30 47.5 48 486 81 88 174 169 60 G1/4"130 19.5 23.2 3660 2600 175 F14 140 M16x25 100 x 4 40 36 36 22.5 30 47.5 52 542 95 106 208.5201 68.5G1/4"130 31.9 35 5740 3800 200 F14 140 M16x25 100 x 4 40 36 36 22.5 30 47.5 60 620 108 120 238.5228 78.5G1/4"130 41.5 53 8300 5430

ØA

M N P

R

U E

F

S B - Mounting Holes D

DIN 3337 Pinion ISO 5211 Mounting

Centering Ring ISO 5211 (Optional)

30

C

Q G

Travel Adjustment Counter-clockwise

Stop Bolt

To Increase Travel

M5x8 No. 4 Holes

NAMUR INTERFACE FOR SOLENOID VALVES 24

ØT 32

M5x8 No. 4 Holes Travel Adjustment

Clockwise Stop Bolt

To Increase Travel

PINION DETAIL

ØL ØH

NAMUR STANDARD 4 12

4 M6

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Automax SuperNova Series

Dimensions 250 - 300 (mm)

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ISO 5211 Mounting Centering Mounting Overall Dimensions Weight (Kg) Volume (cm³) Model

ISO ØA B (optional) C D E F G ØH ØL M N P Q R S T U D S CW CCW

SN250 F16 165 M20x18 130 x 4 50 46 50 33 50 - 75 654 150 - 280 280 - G1/2"130 62 76.5 12400 11800 SN300 F16 165 M20x18 130 x 4 50 46 50 33 50 - 80 788 160 - 340 340 - G1/2"130 99 131 23000 16700

Centering Ring ISO 5211 (Optional) M

ØT

167 167 167

Ø L

R 25

N

145 U

30

C

F

Q 70

G

8

Stop Bolt

M5x8 No. 4 Holes Stop Bolt

E

32

8*

* Included in F and G Dimension 90˚

5

4 Ø7

32 ØA

B - Mounting Holes D

DIN 3337 Pinion ISO 5211 Mounting

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Automax Actuator Coding

SPECIAL VERSIONS Blank No Special Variation

A ISO 5211 Center Ring Fitted B Blank End Caps

(Not used from Jan 2004 as blank will be standard) C Corrosive Environment, Stainless Steel Pinion and

Snap Ring E Epoxy Coated

R 0 to 100% Stroke Adjustment S Special Please Consult Office V Special Coating

TEMPERATURE

Blank Standard Temperature, Nitrile 'O' Rings L Low Temperature, Fluorosilicon O' Rings H High Temperature, Viton O' Rings

SPRING CONFIGURATION 04, 05, 06, 07, 08, 09, 10, 11, 12

AIR PORTS TRAVEL ADJUSTMENTS

TOP VIEW

Stop Bolt Adjustment Right End Cap Stop Bolt Adjustment

Left End Cap

Snap Ring SS Washer O-Ring Body

Piston Guide Bottom Bearing O-Ring O-Ring

Nylon Washer Top Bearing Pinion Piston

Anti-Ejection Device (Optional)

Centering Ring ISO 5211 (Optional)

Actuator Fail Clockwise Counterclockwise Type Position (CW) CLOSED (CCW) OPEN

Double Left end cap Right end cap

Acting stop bolt stop bolt

Spring

(CW) Left end cap Right end cap

Return stop bolt stop bolt

Spring

(CCW) Right end cap Left end cap

Return stop bolt stop bolt

Please consult I.O.M. for more information

Operating Conditions

Pressure Limitation 10 bar maximum Media Air or non-corrosive fluid.

The media should have a dew point at least 10°C below the ambient operating temperature.

Temperature Range Standard -30°C to +80°C Low temperature variant -50°C to +80°C High temperature variant -30°C to +150°C Rotation Pinion rotates anti-clockwise when the centre (viewed from top) chamber supply port (RHS) is pressurised.

Reverse acting options available.

Travel Average 100° total travel to provide nominal (all sizes) 5° over travel clockwise and anti clockwise.

Extended Travel 180, 120°. For further options consult your local Flowserve sales operation.

Adjustable Travel Stop Standard on all 90° version.

S 0 5 0 S 0 8 L S 2 5

AUTOMAX ACTUATOR CODING S European SuperNova 050-200 SN European SuperNova 250-300

SIZE

050, 063, 085, 115, 125, 150, 175, 200, 250, 300

1

2 3 4

5

6 7

8

9 10 11

1

2 3 4

5

6 7

8

9 10 11

ACTION

C Spring Return FCCW (Fail Counterclockwise) D Double Acting

E Double Acting, 140° Rotation, Adjustment 120°

(Special Body, Double Stroke Adjustment) F Double Acting, 140° Rotation, Adjustment 135°

(Special Body, Double Stroke Adjustment) M Double Acting, 180° Rotation

S Spring Return FCW (Standard Fail Clockwise) T Double Acting, 120° Rotation W Double Acting Reverse Action

(Counterclockwise Rotation)

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Automax SuperNova Series

Complete Valve Automation Systems

- 11 - WATERPROOF LIMITSWITCH BOX

EXPLOSIONPROOF LIMITSWITCH BOX

POSITIONER

PHAROS POSITION INDICATOR

CENTERING RING (OPTIONAL)

DECLUTCHABLE MANUAL OVERRIDE NAMUR SOLENOID

VALVE

NAMUR ACCESSORIES

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Italy Netherlands United Kingdom

Flowserve Spa Flowserve Flow Control B.V. Flowserve Flow Control (UK) Ltd.

Via Prealpi, 30 Rechtzaad 17 Burrell Road

20032 Cormano 4703 RC Roosendaal Haywards Heath

(Milano) Tel: +31 (0)165 598800 West Sussex RH16 1TL

Tel: +39 (0)2 663251 Fax: +31 (0)165 555670 Tel: +44 (0)1444 314400

Fax: +39 (0)2 6151863 Fax: +44 (0)1444 314401

Germany USA

Flowserve Limburg Flowserve Springville Operation Im Großen Rohr 2 1350 Mountain Springs Parkway D-65549 Limburg/Lahn Springville, Utah 84663-0903 Tel: +49 (0)6431 9661 0 Tel: +1 (0)801 489 8611 Fax: +49 (0)6431 9661 30 Fax: +1 (0)801 489 2682

Local Automax Offices

Flowserve Australia Flowserve Austria Flowserve France Flowserve Germany

8 Binney Road Kasernengasse 6 10 Avenue du Centaure P+W GmbH

Marayong 9500 Villach BP 8263 Cergy Herrenpfad Sud 20

NSW 2148 Austria 95801 Cergy Pontoise Cedex D-41334 Nettetal

Australia Tel: +43 (0)424241 181-0 France Germany

Tel: +61 (0)2 882 27100 Fax: +43 (0)424241 181 50/51 Tel: +33 (0)4 73 80 95 66 Tel: +49 (0)2157 81 7612

Fax: +61 (0)2 666 5210 Fax: +33 (0)4 73 80 14 24 Fax: +49 (0)2157 81 7628

Flowserve Middle East Flowserve Portugal Flowserve Scandinavia Flowserve South Africa c/o Saleh & Abdulaziz Abahsain Av. Dr. Antunes Guimaraes, SE-581 87 Linköping Unit 1, 12 Director Road

P.O. Box 209 1159 Porto 4100-082 Gelbgjutaregatan 2 Spartan Ext. 2

Al Khobar 31952 Portugal Sweden Kempton Park

Saudi Arabia Tel: +351 (0)22 619 8770 Tel: +46 (0)13 316100 Gauteng, South Africa Tel: +966 (0)3 857 3442 Fax: +351 (0)22 610 7575 Fax: +46 (0)13 136054 Tel: +27 (0)11 397 3150

Fax: +966 (0)3 859 5284 Fax: +27 (0)11 397 5300

Flowserve Spain Fabromatic BV.

Luis Cabrera, 86-88 Wetering 2

E-28002 Madrid 3451 BM

Spain Vleuten, Netherlands

Tel: +34 (0)915 152 032 Tel: +31 (0)30 6771946 Fax: +34 (0)914 136 747 Fax: +31 (0)30 6772471

Automax Main Operations

For further information about Flowserve visit our website:

www.flowserve.com