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Integrated  Testbed  for  Battery   Management  System  (BMS)

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CS5990  Masterarbeit  Informatik  

Martin  Leucker  (

leucker@isp.uni-luebeck.de

)   10.  April  2017  

 

Integrated  Testbed  for  Battery   Management  System  (BMS)  

 

The  goal  of  this  thesis  is  the  development  of  a  Hardware  in  the  Loop  (HiL)  and  Software  in   the  Loop  (SiL)  testbed  for  a  Battery  Management  System  (BMS).  The  testbed  contains  a   battery  simulator,  which  is  connected  to  the  BMS  under  test.  With  this  simulator  the   testbed  should  create  safety-­‐relevant  faults  and  checks  if  the  BMS  reacts  correctly  to  those.  

 

Problem  Statement  

Battery  Management  Systems  (BMS)  are   electronic  systems  which  manage  

rechargeable  batteries,  e.g.  monitoring  the   batteries  state  and  assuring  that  the  battery   is  always  kept  in  a  safe  state.  The  goal  of  this   thesis  is  to  develop  an  integrated  testbed   which  physically  simulates  a  battery  and   checks  the  behavior  of  the  BMS.  The  testbed   consists  of  

– an  embedded  industry  PC  running   Windows,  which  controls  the  testbed,   – the  battery  simulator,  which  

generates  the  cell  voltage  and   temperature  signals,  

– the  BMS,  which  is  the  system  under   test,  

– generators  for  the  battery  pack   current  and  voltages,  

– the  sensor  modules  of  the  BMS,  which   are  attached  to  the  battery  simulator   and  the  current  and  voltage  

generators  and  

– switches  to  inject  faults  (isolation   failure,  sensor  cable  broken,  etc.)    

Goals/Motivation  

• Provide  a  controlled  and  automated   test  environment  for  both  the   hardware  and  software  of  the  BMS.  

• The  test  environment  should  be  able   to  simulate  all  critical  situations  and   safety-­‐relevant  faults  that  the  BMS  is   supposed  to  detect.  

 

Solution  

• At  the  heart  of  the  automated  test   system  is  the  embedded  PC  Beckhoff   CX5130,  which  controls  the  complete   test  system.  

• Connected  to  the  embedded  PC  are   the  BMS  modules,  and  also  further   peripherals  necessary  for  fault   simulation.  

 

Requirements  

• You  have  a  good  knowledge  of   software  engineering  and  especially   testing.  

• You  are  aware  of  and  interested  in   Runtime  Verification  techniques.  

• You  are  capable  of  making  things   work  in  real-­‐world  applications.  

 

Industry  Cooperation  

You  will  work  in  close  collaboration  with  an   established  industry  company  with  a  strong   background  in  the  field  of  battery  

management  solutions  located  in  Munich.  

This  company  will  provide  the  hardware   including  the  battery  simulation  technology,   the  BMS  under  test  and  the  integration  in   the  test  bed  and  the  embedded  control  PC.  

The  main  goal  of  this  thesis  is  to  design  and   implement  the  test  framework  controlling   the  test  bed.  

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