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Production of Biosurfactant Using Different Hydrocarbons by Pseudomonas aeruginosa EBN-8 Mutant

Zulfiqar Ali Razaa,b, Muhammad Saleem Khana, Zafar M. Khalidb,*, and Asma Rehmanb

a National Centre of Excellence in Physical Chemistry, University of Peshawar, Peshawar 25120, Pakistan

b Environmental Biotechnology Division, National Institute for Biotechnology and Genetic Engineering (NIBGE), P.O. Box 577, Faisalabad, Pakistan. Fax: 92-41-2 65 14 72.

E-mail: zmkhalid@yhaoo.com

* Author for correspondence and reprint requests

Z. Naturforsch.61 c, 87Ð94 (2006); received May 30/July 28, 2005

The present investigation dealt with the use of previously isolated and studied gamma-ray mutant strainPseudomonas aeruginosaEBN-8 for the production of biosurfactant by using different hydrocarbon substrates viz.n-hexadecane, paraffin oil and kerosene oil, provided in minimal medium, as the sole carbon and energy sources. The batch experiments were conducted in 250 mL Erlenmeyer flasks, containing 50 mL minimal salt media supplemented with 1% (w/v) hydrocarbon substrate, inoculated by EBN-8 and incubated at 37∞C and 100 rpm in an orbital shaker. The sampling was done on 24 h basis for 10 d. The surface tension of cell-free culture broth decreased from 53 to 29 mN/m after 3 and 4 d of incubation when the carbon sources were paraffin oil andn-hexadecane, respectively. The largest reduc- tion in interfacial tension from 26 to 0.4 mN/m was observed withn-hexadecane, while critical micelle dilution was obtained as 50¥ CMC for paraffin oil as carbon source. When grown onn-hexadecane and paraffin oil, the EBN-8 mutant strain gave 4.1 and 6.3 g of the rhamno- lipids/L, respectively. These surface-active substances subsequently allowed the hydrocarbon substrates to disperse readily as emulsion in aqueous phase.

Key words:Biosurfactant, Hydrocarbons,Pseudomonas aeruginosa

Introduction

Biosurfactants are a structurally diverse class of compounds consisting of a hydrophobic portion, which usually consists of saturated or unsaturated (hydroxy) fatty acids or fatty alcohols, and a hy- drophilic portion, which is composed of mono-, ol- igo- or polysaccharides, amino acids or peptides or carboxylate or phosphate groups (Lang and Wull- brandt, 1999). The major classes of biosurfactants are: glycolipids, phospholipids, neutral lipids, fatty acids, lipopolysaccharides, lipoproteins-lipopep- tides, flavolipids, complete cell surface itself and those not fully characterized (Bodouret al., 2004;

Desai and Banat, 1997). Biosurfactants are extra- cellular macromolecules produced by bacteria, yeast and fungi, and in particular by natural and recombinant bacteria when grown on different carbon sources. The microbial surfactants have gained attention in recent years due to their com- mercial importance, diverse desirable characteris- tics such as biodegradability, selectively effective- ness, low toxicity, ecological acceptability and their

0939Ð5075/2006/0100Ð0087 $ 06.00 2006 Verlag der Zeitschrift für Naturforschung, Tübingen · http://www.znaturforsch.com ·D

ability to be produced from cheaper substrates (Ishigami, 1997; Makkar and Cameotra, 1997).

They are finding vast potential applications in en- vironmental protection, petroleum, food, mining, agriculture, pharmaceutical, textile, leather and other industries (Banatet al., 2000; Desai and Ba- nat, 1997). Biosurfactants create micro-emulsions in which micelle formation occurs where hydrocar- bons can be solubilized in water and vice versa (Ashtaputre and Shah, 1995; Haditirtoet al., 1989).

They mainly reduce surface and interfacial tensions both in aqueous solutions and hydrocarbon mix- tures, therefore increasing the aqueous concentra- tions of poorly soluble compounds which lead to improving the accessibility of these substrates to the microorganisms (Banat, 1995). These emulsifi- cation properties have been demonstrated to en- hance the hydrocarbon degradation in the envi- ronment, hence making them potential tool for the oil spill pollution control (Banatet al., 2000).

The conditions that promote biosurfactant pro- duction and control its chemical nature were de- termined for several microorganisms and observed

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to be very dependent on the substrate and mi- crobe used (Georgiou et al., 1992; Kokub et al., 1992). Pseudomonas aeruginosa produced rham- nolipids on C12n-alkanes (Robertet al., 1989), and increased production was observed under the phosphate-limiting conditions (Mulligan et al., 1989) or with the exhaustion of nitrogen in the media (Ramana and Karanth, 1989). Rhamnoli- pids produced by P. aeruginosa are among the most effective surfactants, containing one or two 3-hydroxy fatty acids of various lengths, linked to a mono- or dirhamnose moiety (Dezielet al., 2000).

They are biodegradable and have potential ability to be used as replacements for synthetic surfac- tants (Kosaric, 1993). They lower the surface ten- sion of distilled water from 72 to 25Ð30 mN/m and the interfacial tension to 1 mN/m against n-hexa- decane (Lang and Wagner, 1987), and also emul- sify alkanes and stimulate the growth of their pro- ducing organisms (Hisatsukaet al., 1971).

The aim of this study was to microbially produce biosurfactant by using separate hydrocarbon sub- strates:n-hexadecane, paraffin oil or kerosene oil, as carbon and energy source present in minimal media in shake flasks at (37ð1)∞C and 100 rpm in an orbital shaking incubator. The fermentation process was monitored by measuring parameters such as surface tension (ST), interfacial tension (IFT), pH value, critical micelle dilution (CMD), emulsification activity (E-24), substrate utilization, and biomass and rhamnolipids accumulation in the culture media. Also the kinetic parameters such as yield factors relating the biosurfactant production to the hydrocarbon substrate consumption and the biosurfactant production to the dry biomass were calculated.

Materials and Methods Carbon sources

Well-known hydrocarbons such as n-hexade- cane (Merck), paraffin and kerosene oils (from a local market) were used as carbon sources, in the minimal salt medium, for the production of biosur- factants by their microbial transformation.

Microorganisms

The hydrocarbon utilizing microorganismPseu- domonas aeruginosaS8, isolated from coastal wa- ters (Shafeeqet al., 1989a), and its gamma-ray in- duced mutant, designated as Pseudomonas aeruginosaEBN-8 (Iqbalet al., 1995), maintained

at NIBGE, Faisalabad, were used for biosurfac- tants production. The strains were streaked on (2.8%; w/v) nutrient agar (Oxoid) plates at (37ð1)∞C for 24 h for fresh growth. A single col- ony was transferred to (0.8%; w/v) nutrient broth (Oxoid) for 48 h. The cells were collected by cen- trifugation (at 7,740 ¥ g and 4∞C for 15 min), washed with normal saline (0.9%) and resus- pended to an optical density of 0.7 at 660 nm. This cell suspension was used as an inoculum.

Shake flask experiment

The composition (g/L) of mineral salt medium prepared in distilled water was as follows:

NH4NO3 (1.0); KH2PO4 (1.0); K2HPO4 (1.0);

MgSO4· 7H2O (0.2); CaCl2· 2H2O (0.2) and FeCl3· 6H2O (0.05) (Bushnell and Hass, 1941). The pH value of the medium was adjusted at 7.0 by K2HPO4. The minimal medium was sterilized in an autoclave at 121Ð124∞C for 15 min. The chemi- cals were of analytical grade and used as received from the supplier without further purification.

The study was carried out in 250 mL Erlen- meyer flasks containing 50 mL liquid medium. 1%

(v/v) inoculum was added with the help of a steril- ized syringe to the minimal medium supplemented with (1%; w/v) pre-sterilized hydrocarbon sub- strates (n-hexadecane, paraffin oil or kerosene oil), as sole carbon sources, separately. The flasks were incubated at (37ð1)∞C and 100 rpm in an orbital shaker (OGAWA SEIKI Co. Ltd., Japan;

Model: OSI-503L). There was also a parallel set of control flaks having the same composition of nutrients and incubating condition, as specified for treated flasks, but without inoculum.

The sampling was carried out each day for 10 d.

Whole flasks were removed from the shaker for the analysis of different attributes. All experi- ments were conducted in triplicate and the results are averages of the three readings.

Biomass estimation

An aliquot (50 mL) of the culture sample was centrifuged (Beckman; T2-HS Centrifuge with Rotor JA-20) (at 7,740¥gand 4∞C for 15 min) to collect the cells (Iqbal et al., 1995). The cell-free culture broth (CFCB) was stored for determining surface-active properties and rhamnolipid con- tents, while the cell pellet was washed, resus- pended in pre-sterilized distilled water and centri- fuged again (7,740 ¥ g, 4∞C, 15 min). The cell

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pellet was then desiccated in an electric oven (D 06060, Model 400; Memmert) at 105∞C until a constant weight was achieved.

Rapid drop-collapsing test

The changes in surface activity of culture media with time were measured using the rapid drop-col- lapsing test (Jain et al., 1991). This test is a quick way to see whether a biosurfactant is produced in the media or not. For this purpose a 10µL drop of a sample of supernatant was placed on a kero- sene oil-coated glass surface and the surface area of the drop was measured under a microscope after 5 min of equilibration. The procedure was re- peated with distilled water of equal volume.

Measurement of surface and interfacial tensions The equilibrated surface tension (ST) and inter- facial tension (IFT) of CFCB were measured by the ring method (Margaritis et al., 1979) using a digital tensiometer (K10T; Krüss, Germany). The IFT was measured by submerging the tensiometer ring in 10 mL CFCB and adding an equal volume of kerosene oil in the tensiometer vessel, so that the ring did not break through the upper oil layer before the interfacial film was ruptured (Akit et al., 1981). The changes in pH value of the culture broth were also monitored by a digital pH-meter.

Critical micelle dilution

The biosurfactant concentration was expressed in terms of critical micelle dilution (CMD), esti- mated by measuring the surface tension at varying dilutions of the CFCB. The dilution at which the surface tension abruptly began to increase was ter- med as the critical micelle dilution. This was the factor by which the biosurfactant concentration exceeded the effective critical micelle concentra- tion (CMC). The plots of ST vs. dilution times gave the value of CMD of the CFCB (Fig. 2). The reciprocal critical micelle dilution (CMDÐ1) was determined by measuring the surface tension of serially diluted CFCB (Tahzibiet al., 2004).

Emulsification activity

Emulsification activity (E-24) was determined at zero time and at the end of 10 d of incubation.

This was performed by adding equal volumes of kerosene oil and CFCB of EBN-8 in a screw capped test tube (10 mL capacity) and vortexing

at high frequency for 2 min. The emulsion was left to equilibrate at room temperature for 24 h. E-24 is the percentage of the height of the emulsified layer divided by the total height of the liquid col- umn (Cooper and Goldenberg, 1987).

Hydrocarbon utilization

The residual hydrocarbons in the CFCB were determined according to Kokubet al.(1990). The culture was washed three times with n-hexane in 1:2 (v/v) ratio. The organic layer was separated by a separating funnel, evaporated to dryness under vacuum using a rotary evaporator at 30∞C and then oven-dried at 60∞C to a constant mass.

Extraction of biosurfactant

Biosurfactant was extracted from the CFCB us- ing the modified method of Hisatsukaet al.(1971).

The culture sample was centrifuged (at 7,740¥ g and 4∞C for 15 min) to remove cells. The superna- tant was separated, carefully, into a 10 mL test tube with the help of a syringe. Its pH value was set at 2 with 1mHCl and left for overnight at 4∞C.

Biosurfactant was extracted from supernatant (aqueous phase) with two equal volumes of chlo- roform/methanol (2:1, v/v) mixture (Tahzibiet al., 2004). The separated organic layer was removed using a separating funnel after equilibrating for 10 min. The combined extracts were concentrated under vacuum using a rotary evaporator to get the crude extract at 40∞C.

Quantification of rhamnolipids

The extracts obtained were dissolved in distilled water to determine rhamnolipids in terms of rham- nose equivalents by the orcinol method (Chan- drasekaran and Bemiller, 1980). A 333µL sample of the supernatant, obtained after centrifugation as mentioned earlier, was extracted twice with 1 mL diethyl ether. Ether fractions were evapo- rated to dryness and 0.5 mL of distilled H2O was added. To 100µL of each sample, 900µL of a solu- tion containing 0.19% orcinol (in 53% H2SO4) were added. After heating (at 80∞C for 30 min), the samples were cooled to room temperature and the absorbance was measured at 421 nm. The rhamnolipid concentrations were calculated from a standard curve prepared with l-rhamnose and expressed as rhamnose equivalents (RE) (mg/

mL). The rhamnolipid contents were calculated as

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3.4 times the rhamnose contents (Benincasa et al., 2004).

Results and Discussion Surface-active properties

The surface tension of distilled water (72 mN/m) dropped to 52Ð53 mN/m in the minimal media containing 1% (w/v) hydrocarbon, without inocu- lum (i.e. control). The initial drop in surface ten- sion might be due to interaction of media compo- nents. There was a substantial decrease in ST and IFT, after growth of the organisms on different hy- drocarbons (Table I). This decrease in ST and IFT was used as an indication of the biosurfactant pro- duction in the batch culture media ofPseudomo- nas aeruginosaEBN-8 mutant grown on different hydrocarbons. The mutant reduced the ST of

Table I. Surface-active properties of control (abiotic) and cell-free culture broth (CFCB) of mutant strain EBN-8 on different hydrocarbons (1%; w/v) in minimal media (Bushnel and Hass, 1941) grown in shake flasks [at (37ð1)∞C and 100 rpm in an orbital shaker], after 10 d of incubation. The values are the average of three replicates.

Carbon source Surface tension Interfacial tension* CMDÐ1,a E-24b

[mN/m] (% reduction) [mN/m] (% reduction) [mN/m] (%E)

Control CFCB CFCB Control CFCB CFCB CFCB CFCB

n-Hexadecane 52ð1 28.9ð0.5 44.40ð0.08 26ð1 0.4ð0.1 98.46ð0.32 30ð0.1 71ð0.5 Paraffin oil 53ð1 29.0ð0.6 45.28ð0.10 26ð1 0.6ð0.1 97.69ð0.29 30ð0.2 73ð0.7 Kerosene oil 54ð1 29.5ð0.5 45.37ð0.08 26ð1 4.0ð0.1 84.61ð0.17 60ð0.5 61ð0.5

a CMDÐ1, reciprocal critical micelle dilution.

b E-24, emulsification activity.

* Interfacial tension of CFCB was measured against kerosene oil.

Fig. 1. Changes in surface tension (ST) and in- terfacial tension (IFT) of cell-free culture broth of mutant strain EBN-8 grown on 1% (w/v) hy- drocarbon in minimal media at (37ð1)∞C and 100 rpm vs. time of fermentation. Surface ten- sion (–––), interfacial tension (- - -); H,n-hexa- decane; P, paraffin oil; K, kerosene oil. The val-

0 1 2 3 4 5 6 7 8 9 10

Ti m e [ d]

0 5 10 15 20 25 30

IFT [mN/m]

0 10 20 30 40 50 60

ST [mN/m]

H P K H P K ues are averages from three cultures.

CFCB from about 53 to below 30 mN/m on 3rd, 4th and 7th day of incubation on paraffin oil, n- hexadecane and kerosene oil, respectively. The strain reduced the IFT in the CFCB from about 26 mN/m to 0.4, 0.6 and 4 mN/m on the same re- spective days (as mentioned for ST reduction of media below 30 mN/m) for the carbon sourcesn- hexadecane, paraffin oil and kerosene oil, respec- tively. The results of ST and IFT are displayed in Fig. 1 and Table I. The collapsing of a drop from culture broth on oil-coated surface indicated the presence of some biosurfactant and the non-bio- surfactant-containing drop remained stable.

Critical micelle dilution and E-24

Critical micelle dilution is also an indication of biosurfactant concentration in the CFCB (Makkar

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Fig. 2. Changes in surface tension (ST) serial dilution of cell-free culture broth (times) of mutant strain EBN-8 grown on 1% (w/v) hydrocarbon in minimal media at (37ð1)∞C and 100 rpm. H, n-hexadecane; P, paraffin oil; K, kero- sene oil. The values are averages from

1 5 10 40 50 100 1000 10000 100000

Dilution times 20

30 40 50 60 70

ST [mN/m]

H P K three cultures.

and Cameotra, 1997). The lower the CMD value the higher the dilution was required to cause a prominent increase in surface tension, thus higher was the biosurfactant concentration in the me- dium. The results of superfacial tension related to serial dilution of CFCB are displayed in Fig. 2.

When the biosurfactant concentration became lower than CMC, the superfacial tension abruptly raised. The dilution limits (i.e.CMD) and CMDÐ1 of CFCB of EBN-8 on different carbon sources are given in Fig. 2 and Table I, respectively. The results showed that the biosurfactant produced in culture media with kerosene oil was not so signifi- cant because the ST of the medium abruptly rose to 60 mN/m on 10-times dilution. The CFCB of EBN-8 exhibited an emulsification index of more that 70% after 10 d of incubation on the carbon sources selected, except kerosene oil (Table I).

The pH values of the CFCB of EBN-8 with time, grown on different carbon sources, were lowered from 7.0 to about 6.0 and this was an indication of synthesis of some fatty acids along with biosurfac- tant in the culture media. The pH value of the control flasks remained 7.0 ð 0.1, which showed that there was no fermentative metabolism in the sterilized control.

Biomass and residual hydrocarbons

The assays of biomass formation, product ac- cummulation and substrate utilization with time in the culture medium are displayed in Fig. 3. EBN- 8 reached the stationary growth with 2.1, 2.0 and 1.7 g dry biomass/L on 2nd, 3rd and 4th day of

fermentation on n-hexadecane, paraffin oil and kerosene oil, respectively. The lower growth on kerosene and paraffin oils might be due to the complexity of these substrates as compared ton- hexadecane. The biosurfactant production re- mained growth associated till the bacterial cell reached the stationary phase (Fig. 3). This might

1 2 3 4 5 6 7 8 9 10

Ti m e [ d]

0 1 2 3 4 5 6 7

BM, RL [g/L]

0 10 20 30 40 50 60 70 80 90 100

HC substrate (%w/v)

H P K H P

K H P K

Fig. 3. Kinetics of biomass (BM), rhamnolipids (RL) and substrate with time of the culture broth of mutant strain EBN-8 grown on 1% (w/v) hydrocarbon (HC substrate) in minimal media at (37ð1)∞C and 100 rpm, for differ- ent times. Rhamnolipid (–––), dry biomass (- - -), and hy- drocarbon substrate (···). H,n-hexadecane; P, paraffin oil; K, kerosene oil. The values are averages from three cultures.

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help the cells in the adherence to the substrate molecules and degrade them (Bharathi and Vasu- devan, 2001). The substrates:n-hexadecane, paraf- fin and kerosene oils were entirely consumed by microbes after 4th, 5th and 7th day of incubation, respectively. Though a weak parallel relationship was observed between growth, substrate utiliza- tion and rhamnolipid production, but as soon as the carbon source was consumed, the bacterial growth reached the stationary phase, and a consid- erable increase in rhamnolipid production was observed under growth limiting condition. This showed that rhamnolipids were the secondary metabolites of this strain, as also observed by other hydrocarbons (Desai and Banat, 1997).

Biosurfactant’s extraction and quantification The profile of rhamnolipids production, when EBN-8 was cultivated on minimal media with 1%

(w/v) hydrocarbon substrate, is shown in Fig. 3.

The strain was able to produce 2.9, 4.1 and 6.3 g rhamnolipids/L with 45.4, 44.4 and 45.3% reduc- tion in surface tension, and 84.6, 98.5 and 97.7%

drop in IFT at the end of 10 d of incubation in shake flasks, following growth on kerosene oil, n- hexadecane and paraffin oil, respectively. Al- though, the surface tension of medium with kero- sene oil dropped significantly, yet its IFT reached 4 mN/m in contrast to below 1 mN/m in the case of other carbon sources tested. This might be due to the emulsion formation between CFCB and kerosene oil, which was problematic during IFT measurement.

The yields of the crude extracts and the rhamno- lipids are shown in Table II. These results indicate that 65% of the crude extract were rhamnolipids, when paraffin oil was used as a carbon source by EBN-8. Santa Anna et al. (2002) obtained 0.26, 0.13 g rhamnose/L (or 0.88, 0.44 g rhamnolipids/L, respectively) with paraffin oil and n-hexadecane by Pseudomonas aeruginosa PA1, respectively.

Table II. Yields of crude extract, rhamnolipids, and yields of rhamnolipids related to dry cell biomass (YP/X) and to substrate utilization (YP/S) produced by mutant strain EBN-8 grown on 1% (w/v) hydrocarbon in minimal media at (37ð1)∞C and 100 rpm in orbital shaker, after 10 d of fermentation. The values are averages from three cultures.

Carbon source Crude extract Rhamnolipids YP/S YP/X

[g/L] [g/L] [g/g] [g/g]

n-Hexadecane 9.1ð0.5 4.1ð0.2 0.53ð0.01 1.78ð0.02 Paraffin oil 9.6ð0.4 6.3ð0.3 0.72ð0.02 3.15ð0.04 Kerosene oil 6.8ð0.3 2.9ð0.1 0.35ð0.01 1.53ð0.02

Sim et al. (1997) obtained 0.4 g rhamnolipids/L with paraffin by Pseudomonas aeruginosa UW-1 after 13 d of incubation. Our results were more significant than those recorded by Robert et al.

(1989) and Matsufugiet al.(1997), who were una- ble to produce rhamnolipids by Pseudomonas aeruginosa 44T1 and Pseudomonas aeruginosa IFO 3929 strains, respectively, by growing on n- paraffin as carbon source.

The yield factors relating rhamnolipids produc- tion to substrate utilization (YP/S) and rhamnoli- pids production to dry cell biomass (YP/X) are given in Table II. The results were obtained as YP/S= 0.716 g/g;YP/X = 3.15 g/g, when paraffin oil (1%; w/v) was used as carbon source in minimal medium, after 10 d of incubation. Itohet al.(1971) and Itoh and Suzuki (1972) obtained rhamnolipids usingn-paraffin as carbon source byPseudomonas aeruginosaKY 4025 with the yield factor (YP/S) of 0.094 g/g. Yamaguchi et al. (1976) determined YP/S= 0.280 g/g for rhamnolipids produced on n- paraffin (50 g/L) by Pseudomonas sp. The yield factor (YP/X = 1.78 g/g) with n-hexadecane by EBN-8 was comparable to 1.79 g/g, calculated from the data reported by Shafeeqet al. (1989b) with hexadecane as carbon source by Pseudomo- nas aeruginosaS8 strain (the parent of EBN-8).

The parent strain Pseudomonas aeruginosaS8, when grown on n-hexadecane (1%; w/v), de- creased the surface tension of liquid medium from 52 (control) to 33 mN/m (36.54% reduction) and IFT from 26 (control) to 3.0 mN/m (88.5% reduc- tion) against kerosene oil after 10 d of incubation.

The emulsification index of CFCB of S8 grown on n-hexadecane was 64% and critical micelle dilu- tion was as 6¥CMC. The S8 strain produced 1.9 g rhamnolipids/L, 1.07 g dry cell biomass/L with the yield factor YP/X = 1.77 g/g at the end of 10 d of incubation. The EBN-8 mutant, in contrast, exhib- ited 6.77 and 10% more reduction in ST and IFT, respectively, and 9.8, 90.0, 53.66 and 43.68% more

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E-24, CMD, rhamnolipids and dry biomass, re- spectively, when grown on n-hexadecane as com- pared to its parent strain.

Different oily carbon sources were used for bio- surfactant production by the EBN-8 mutant in Er- lenmeyer flasks in mineral salts media. All of them were found to support bacteria to grow and pro- duce biosurfactant but to different extent, as shown in Fig. 3. The most preferred substrate was paraffin oil, producing 6.3 g rhamnolipids/L and 2.0 g dry biomass/L, and exhibiting 45.3% surface tension reduction of CFCB (with respect to con- trol), CMD as 50¥CMC (Fig. 2), 73% emulsifica- tion activity and 0.6 mN/m interfacial tension against kerosene oil, at the end of 10 d of fermen- tation (Table I).

These results confirmed the formation of some biosurfactant (rhamnolipids), thereby allowing the hydrocarbon emulsification in water. It was found

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Acknowledgements

The authors acknowledge the Higher Education Commission, Islamabad for the financial support for this research and Dr. Muhammad I. Rajoka, Deputy Chief Scientist, S.I., NIBGE, Faisalabad for some valuable suggestions.

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